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| Metal Marking Machine |
We manufacture a wide range of metal marking machines that is used in marking on conductive metals by electrochemical process. High performing in nature, these machines are manufactured using superior quality raw materials. There is no metal deformation or stress development during the marking process. Along with our range of metal marking machines, we also offer special type of stencil for precise marking. These machines are used to mark :
- Part number
- Specifications
- Identification mark
- Production batch number
- Inspection details and other details
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| Chemical Engraving Etching Machine |
Chemical Engraving / Etching Machine
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We design and develop a range of chemical engraving/ etching machines that is used by our clients in different industries. The etching process does not involve any stress development, no deformation and no molecular disturbance. Our range of machines find their application in fine, precise and clean metal removal work. This machine is operated on electrochemical process and using hand held pad you can remove metals from selective area for number of applications. This machine is capable of etching a large variety of ferrous and non-ferrous metals.
This machine is widely used by leather goods manufacturer for making metal punches. These machines are used by steel testing labs for microscopic inspection of metals whether hardened or soft. Simple, light in weight yet robust in design, these machines operate on 230 V AC. Our range of chemical engraving/ etching machines are easy to operate and high performing in nature. The process is manual but can be automised as per requirement.
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| Portable Plating Machine |
We design and develop a wide range of portable plating machines that is high performing in nature. The plating done through these machines has less porosity and perfect bonding with base metal. These machines function as brush plating machine for on-site plating of nickel, silver, gold and rhodium metals. Silver plating on electrical bus bar to reduce transmission lost and heat generation in power plant
Our products are used in electrical and electronic industries to improve solderability to stainless steel. The usage of this unique machine is unlimited and mainly depends upon creativity and imagination of the user. Our range of portable plating machines are widely used in
• Metal art work
• Handicrafts
• Statues
• Hobby plating on coins
• Antique museum items
• Temple items
• Key-chains
• Cutlery
• Logo/design etching on metal parts
• Repair of defective gold plating on edge contacts of assembled PCB card without dis assembly or masking
• Plating on flexible circuitary and tape cable
• Prototype manufacturing
• Extra thickness on gold plated area
• Small scale production of PCB with gold plating
• Electrical contacts
• Improving solderability
• Parts requiring costly disassembling
• Touch-up on plated parts and industrial parts where selective plating is a specification. |
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| Etching Pencil |
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We manufactures etching pencil which is used for marking on mild steel and hard metals. One can write just like a pencil. Ink is not required. The harder is the metal, better is the etching. Through etching pencil one can write on dies, machine tools and components, jigs, fixtures, cutting tools, etc. Can be used for hardened and groung surfaces as well.
Advantages:
• No Vibrations
• No Moving Parts
• No Size Restrictions
• No Noise
• No Ink or Acid
• Harder The metal, Better The Etching.
A device for marking on hard metals and mild steel by instant and permanent eiectroetching process. Ideal for hardened and ground surfaces. Unsuitable for unmachined or rusty or scaly surfaces, metals softer than mild steel, laminate, coated surfaces and nonmeiallic materials. Not continuous rated.
SPECIFICATIONS:
Works on 230VAC.
Single phase AC mains. Easily portable.
TYPICAL APPLICATIONS:
For dies - punches and other press tools, machine tools and components, cutting tools, jigs, fixtures, bearings, collects, inspection gauges, etc. Disassembled details to factlitate reassembly, rejected pieces for identification, etc. A must for engineering tool rooms and tool stores.
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| Tungsten Carbide Deposition Machine |
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We make - 'DIEMO-SURGEON 25' - Tungsten Carbide Deposition (TCD) Machine. This is an electronic innovative machine for applying Tungsten Carbide layer up to 25 microns thickness on functional wear prone surfaces.
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• TCD is an economical way to increase wear & erosion resistance property of tools.
• TCD process develop a carbide edge at room temp. without reducing inherent toughness of metal parts/dies.
• TCD process is used for :
(1) Plastic Moulds: New moulds have sharp edges so you do not get flesh at parting line and at butting area. After production of few thousand pieces, the sharp edges are rounded because of surface wear and that results in flesh. The TC coated layer prevents wear and the die life is enhanced. Same case is for glass moulds also.
(2) Die-Casting Dies: The TCD Processed dies prevents new dies against heat checks and avoids soldering at gates. TC Coated dies prevents wear from parting line and butting area, hence, flesh problem is reduced.
(3) Forging Dies: Forging dies are TCD processed for better hot hardness and for erosion resistance property. The process generates metallurgical bond and does not flake-off.
(4) Sheet Metal Dies : TCD process prevents punch wear and slug pull-back problems.
• 'DIEMO-SURGEON 25' is portable, operates at 230 V AC and easy to operate - any fitter level operator can be trained in an hour.
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Increased productivity and reduced tooling cost makes 'DIEMO-SURGEON 25' pay for itself within a short period. Please send us mail, we will send you photographs and videos showing the process. To help your TCD Machine purchase decision, we will do free samples at our Ahmedabad factory. We also do Electroless Nickel Plating for corrosion & wear resistance coating for dies & moulds.
DIEMO-SURGEON A NECESSITY FOR DIE LIFE IMPROVEMENT |
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